Quality control of bakery products and spreads

CDR FoodLab®: the analysis system to perform a complete quality control on bakery products, baket goods, snacks and spreads.

CDR FoodLab® is the analysis system used to perform a complete quality control on bakery products, baked goods, snacks and spreads.

With CDR FoodLab®, quality control on bakery products, baked goods, snacks and spreads can be carried out completely, quickly and easily starting from the raw materials used (oils and fats, milk, eggs) and ending with the finished product. Toxic solvents are not necessary for preparation of the sample and the tests are completed in 10 minutes

Quality controls on the Finished Product

The CDR laboratories have studied very simple and rapid sample preparation systems that do not involve the use of toxic solvents and are used to evaluate the oxidative stability on the finished product, thus obtaining valuable information on rancidity and shelf-life. Furthermore it is possible to determine the presence of the appropriate quantity of lactose in the case of lactose-free products or of alcohol used as a preservative and antibacterial agent.

The analysis on the finished product (bakery products, baked goods, snacks, and spreads…)

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How to determine the shelf life of bakery products, baked goods, and spreads in 4 steps

With CDR FoodLab® is possible to evaluate the rancidity and the value of TOTOX* of the finished products testing Free Fatty Acids, Peroxide Value and Anisidine Value on the extracted fatty material.

Sample processing is extremely simple and free from hazardous solvents:

  • in the case of bakery products it is necessary to crush the sample and to add in appropriate proportions the adjuvant for the extraction of water-based fat EXTRAFLUID cod *300133.  In the case of spreads it is sufficient to add the adjuvant for extraction;
  • in both cases, after brief centrifugation, the fat is obtained as a supernatant.

Acidity, peroxides and p-anisidine with CDR FoodLab ® are determined by a simple photometric method identical to that applied to analysis of the fat used to package the finished product.

Determining the shelf life of snacks and bakery finished products in 4 easy steps

In this way it is possible to ascertain the rancidity and value of TOTOX* in real time, thus obtaining important information on the shelf life of bakery products, baked goods, snacks or spreads.

Thanks to the Multitasking Mode, you can concurrently perform Free Fatty Acids, Peroxide Value(PV) and p-Anisidine Value(AV) , so rancidity and TOTOX can be determined in 10 minutes.

*TOTOX= AV + 2PV indicates the general oxidation status of the oil/grease.

Thanks to the use of EXTRAFLUID the risks for the operator are eliminated and the environmental impact is minimised as the quality control of the products of bakery products (bakery products, baked goods, snacks and spreads) does not require longer and complicated extraction processes, toxic solvents, expensive waste disposal or extractor hoods.

The study: “Determining the rancidity of a bakery product”

Download "Determining the rancidity of a bakery product"

This study carried out by the researchers of CDR chemical laboratories demonstrates how it is possible to develop a system for the determination of the oxidative state and shelf life of bakery products, baked goods, snacks and spreads usable from food manufacturers of any size.

Check lactose in lactose-free bakery products

CDR FoodLab ® is used to determine the lactose in bakery products to verify the actual quantity of lactose present in lactose-free products.

The sample preparation is very simple: distilled water in appropriate proportions is added to the ground product to allow its solubilisation.

A clear solution is obtained through a centrifugal action which can thus be easily analysed.

In 10 minutes, with this simple method, reliable and precise results are obtained in accordance with the reference method (HPLC), which requires training, specific knowledge and a great deal of time available.

Check the alcohol content of the finished product

With CDR FoodLab ® the analysis of alcohol content can be performed both on a antibacterial solution and on a finished product, determining the starting alcohol concentration and the final product concentration respectively, in order to avoid exceeding the legal limit.

Also in the latter case the treatment of the sample takes place simply by adding to the crushed product a determined quantity of distilled water which solubilises the alcohol bringing it into solution.

With simple centrifugation a clear solution is obtained which is then easily analysed. The analysis consists of a simple photometric reading.

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Quality control on raw materials

CDR FoodLab is a versatile system that can be configured to analyze fats, oils, milk and dairyproducts, and tomato derivativesWith CDR FoodLab®,  in addition to the finished product, analyses can be performed on the raw materials used for its production, such as oils and fats, milk and egg products; for this purpose CDR FoodLab ® is a complete system for the quality control of bakery products, baked goods, snacks and spreads.

Analyses

Oils and fats

  • Free Fatty Acids
  • Peroxide Value
  • p-Anisidine Value

Click here for the complete panel of analyses on oils and fats

Milk

  • Lactose
  • Lactic Acid

Click here for the complete analysis panel on milk and dairy products

Egg-based Products

  • Lactic Acid
  • Butyric Acid

Click here for the complete analysis panel on egg-based products

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How is CDR FoodLab® System composed?

Instruments

CDR FoodLab® Analysis System uses an analyzer based on photometric technology, available in two versions, and a dedicated kit of pipettes.

The ease and reliability of the system is based on exclusive technical features:

CDR FoodLab® is the all-inclusive intuitive system to perform chemical analyses for quality control of bakery products and spreads

  • reading cells are equipped with state-of-the-art LED emitters;
  • reading and incubation cells are thermostated at 37 ° C;
  • the analyzer is supplied pre-calibrated, no further calibration or maintenance is required;
  • instruments can be equipped with a printer or PC connection.

Reagent Kits

CDR FoodLab® Analysis Systems use low toxicity disposable pre-vialed reagents, specifically developed by the research laboratories of CDR.

The use of pre-vialed reagents and dedicated analytical procedures allows:

CDR FoodLab® Analysis Systems use disposable pre-vialed reagents specifically developed by the research laboratories of CDR.

  • a sample preparation that is quick and easy, when needed at all;
  • making analytical procedures extremely fast and easy;
  • removing all needs for complex calibration procedures;
  • removing all needs to handle toxic or carcinogenic agents;
  • making the amount of chemical waste generated only a fraction of the waste generated by standard methods.

Reagents come in packages containing 10 test tubes each, to perform 10 tests (or packages for 100 tests containing 10 single packages of 10 test tubes each).

Numero di test Code Measuring Range
Acidity [0.03-1.1] %
Acidity [0.03-1.1] % kit 100 tests *300125 0.03 - 1.1 % Oleic Acid
kit 10 tests *300128
Acidity [0.01-0.59] %
Acidity [0.01-0.59] % kit 100 tests *300125 0.01 - 0.59 % Oleic Acid
kit 10 tests *300128
p-Anisidine
p-Anisidine kit 100 tests *300500 0.5 - 100 AnV
kit 10 tests *300503
Peroxides [0.3-25] meqO2/Kg
Peroxides [0.3-25] meqO2/Kg kit 100 tests *300150 0.3 - 25 meqO2/Kg
kit 20 tests *300159
Peroxides [0.3-11] meqO2/Kg
Peroxides [0.3-11] meqO2/Kg kit 100 tests *300150 0.3 - 11 meqO2/Kg
kit 20 tests *300159
Peroxides [0.1-5.5] meqO2/Kg
Peroxides [0.1-5.5] meqO2/Kg kit 100 tests *300150 0.1 - 5.5 meqO2/Kg
kit 20 tests *300159
Lactose [0.01-2 g/100g]
Lactose [0.01-2 g/100g] kit 100 tests *300015 0.01 - 2 g/100g
kit 10 tests *300010
Alcohol by volume bakery products
Alcohol by volume bakery products kit 10 tests *300606 0.01 - 2.5 %vol
kit 100 tests *300608
Alcohol by volume syrup [1-10] %
Alcohol by volume syrup [1-10] % kit 10 tests *300613 1 - 10 %vol
kit 100 tests *300616

How does the analysis take place? Take a look

With CDR FoodLab®, chemical tests on bakery products are performed in just a few steps and results are yielded right away:

  • Select the parameter to measure from the menu: the system automatically selects the correct wavelength.
  • Use the supplied pipette to add the correct volume of sample to the pre-vialed reagent, specifically developed by our laboratories. A colorimetric reaction is generated.
  • Follow the displayed instructions.

The result of the test is automatically calculated, displayed and printed in just a few minutes in its unit of measure.

If you need the Help function will lead you through the analysis process “Step by Step”.

You don’t have to handle toxic or carcinogenic compounds; there is no need to wash either containers or traditional glassware.

You can perform the tests not only in laboratory, but also at production line, even if you don’t have any laboratory technical skills.

Save your time

CDR FoodLab® allows accelerating analytical procedures because you can perform 16 simultaneous tests.

Furthermore, the Multitasking function allows performing several analyses at the same time on the same sample or sixteen different assays for the same parameter on a batch of different samples. All of this in an simple and fast way.

CDR FoodLab® Analyzers for Snacks, Bakery Products, Baked Goods, and Spreads

  CDR FoodLab – chemical analyses on fats and oils to determine the shelf lifeof bakery products and spreads CDR FOODLAB®  CDR FoodLab Junior - chemical analyses on fats and oils to determine the shelf life ofbakery products and spreads CDR FOODLAB® JUNIOR
Tests Bakery Products and Spreads:
Free Fatty Acids
Peroxide Value
Anisidine Value (AnV)
Lactose
Alcohol by Volume
Alcohol by Volume on Preservative solution
Configurable analysis panel
Simultaneous analyses 16 3
Multitasking Function si
Photometric module 4 thermostated reading cells (37˚C) 4 thermostated reading cells (37˚C)
Incubation module 37˚C thermostatic block with 16 slots 37˚C thermostated reading block with incubation function
Internal memory to store analysis results si si
Touch Screen Display si si
Printer si
USB port to connect to a PC si si
Ethernet (LAN) port si
Connection with barcode and QR code scanner via bluetooth si
Calibration Free si si
Maintenance Free si si
Reduced Waste Costs si si
Wireless link for external printer si
Dimensions and weight 32 X 29,5 X 13 cm (L x P x  H) – 2,8 Kg 15 x 22 x 8,3 cm (L x P x H) – 0,80 Kg
Optiona Lithium ion battery si

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With the CDR system, you can perform your tests in total autonomy

Neither skilled staff nor a dedicated external laboratory is needed to use our systems. CDR FoodLab® optimizes traditional testing methods, making them faster and easier, while guaranteeing accuracy standards in line with the reference methods.

Analytical kit

CDR FoodLab® Analysis Systems use disposable pre-vialed reagents specifically developed by the research laboratories of CDR. The use of pre-vialed reagents and the analytical procedures allow:

  • a sample preparation that is quick and easy, when needed at all;
  • making analytical procedures extremely fast and easy;
  • removing all needs for complex calibration procedures.

Reagents come in aluminum packages containing 10 test tubes each to perform 10 tests (or packages for 100 tests containing 10 single packages of 10 test tubes each).

Just a few steps and results are yielded right away

Just a few steps will suffice to carry out your analysis in a rapid way in total autonomy. The system is composed of both the analyzer based on photometric technology and a kit of low toxicity, pre-vialed reagents, developed by CDR.

CDR FoodLab® is cost-effective because it does not require the use of expensive equipment and does not entail maintenance, assistance or calibration costs.
Find out how it works